Why redaction mistakes happen
PDFs can contain text, vector graphics, images, form fields, annotations, metadata, and hidden layers. A rectangle on top of a page might look correct in the viewer but fail when someone copies text, searches the document, or opens it in another PDF application.
That is why redaction needs a verification step. After exporting the file, search for the redacted words and try selecting the covered area. If the text is still present, the file is not safely redacted.